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Continuous Molded Strip Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely
shut off on the press.
1. The Mini-Mac applicator must be properly installed in the
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
press.
2. Crimping dies must be properly installed in the Mini-Mac
applicator.
E1
“X” CRIMP
HEIGHT
3. The recommended method of measuring the crimp height of
the conductor dies is the soft metal slug method, (See
Figure 2).
4. The slug must have a diameter 0.51mm (.020”) larger than
the “X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom
die and crimp (by hand cycling the press) similar to a
terminal. The crimp height can be measured with a blade
type micrometer or dial caliper, (Dimension “X”).
CRIMP PROFILE
Use soft metal slug (solder) method to
measure the “X” dimension. Verify tooling
crimp height calibration by referring to the
Go/No Go dimensions shown in the chart
below.
Figure 2
6. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A
total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam.
Note : If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-
Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
“X” Dimension Conductor Crimp
Pull Force Minimum
AWG
16
14
mm2
1.30
2.00
Mean Go No Go
In mm In mm In mm
.098 2.45 .095 2.41 .103 2.62
.098 2.45 .095 2.41 .103 2.62
Lbs
30.0
50.0
N
133.5
222.4
The above specifications are guidelines to an optimum crimp.
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638834200
Revision: D
Release Date: 12-07-04
Revision Date: 05-16-12
UNCONTROLLED COPY
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